Minimum
National Standards (MINAS) for Sugar Industry The
sugar industry is one of the major agro-based industries and also the backbone
of rural economy of India. Central Pollution Control Board is in the process of
revising the Minimal National Standards for sugar industry. The detailed study
of some of the sugar industries reveal that it is not difficult to meet the standards.
It is, therefore, suggested to continue the existing MINAS for sugar industry
for discharge on land for irrigation as BOD<100 mg/l and S.S. <100 mg/l
and BOD 30 mg/l and SS of 30 mg/l for discharge into inland surface waters. The
industry shall be addressed on proper design, operation and maintenance of effluent
treatment plants through training programmes and workshops. Pollution
Control in Slaughter House The
Hon’ble Supreme Court while hearing the matter of Writ Petition (C) No. 309 on
July 26, 2004, observed that the main question in the petition is about disposal
of solid waste generated at the slaughter houses. The Hon’ble Supreme Court directed
CPCB to collect information from various State Pollution Control Boards/Committees
as to the modes adopted in their respective areas for disposal of the solid waste.
Accordingly, CPCB requested all the State Pollution Control Boards/Committees
to supply requisite information in format. On receipt of information CPCB compiled
and submitted the to the Hon’ble Supreme Court in November 2004. Study
at Thermal Power Plants of Central Region Conducted
the performance study of ESPs at M/s.Kota Thermal Power Station, Kota, Rajasthan
and M/s.Suratgarh Super Thermal Power Station, Suratgarh, Rajasthan and M/s.Vindhyachal
Super Thermal Power Project, Sidhii (M.P.). including ambient air quality monitoring
and ash pond status. Study of Coal Mines in Korba Region Visited
six coalmines in Korba region wherein the Ghevra mines was the largest open cast
mine with mining of 74,000 tonnes per day. The Ghevra, Kusmunda, Dipka and Manakpur
mines under the finance aid from World Bank, have provided domestic effluent treatment
facilities, waste treatment facilities for workshop, sedimentation ponds for mine
discharge water, good haul roads for movements of dumpers and sprinklers arrangements
to reduce the dust due to movement of vehicles in the coalmining area. The samples
were collected from the mine discharge points and it was observed that the conductivity
of the water of river Hasdeo increased from 155 µs/cm to 370 µs/cm after the mine
discharge joined the river. Visited the coalmines of SECL at Hasdeo and Chirmiri
region and collected nine mine discharge samples. Mercury
Release into Environment by Caustic Soda Industries M/s.Grasim
Industries (Chemical Division), Nagda and M/s.Hukumchand Jute Mills, Amlai and
M/s.Shriram Vinyl & Chemical Industries, Kota were visited for the third time
in three years to assess the progress made by the industries in controlling mercury
release into the environment. Isotope studies indicate mercury consumption per
tonne of caustic soda produced has been reduced gradually during past three years.
However, it was observed that there was substantial amount of mercury still unaccounted.
Industries have started regular monitoring of air, water and solid waste for quantifying
mercury release in each stream. However samples were collected from the surface
and ground water, sediments of river bed, ambient air and various outlet of industries
to quantify the discharge / disposal of mercury by various activities at chlor-alkali
plant to quantify the mercury consumed per tone of product in the above industries
were estimated. MERCURY
BALANCE IN CAUSTIC SODA INDUSTRIES (2004)
|
Source |
Shriram Vinyl, Kota |
Hukumchand, Amlai |
Grasim, Nagda | |
gm/T of NaOH |
gm/T of NaOH |
gm/T of NaOH | |
A. Products | |
* NaOH |
0.053 |
5.575 |
0.030 | |
* Hydrogen |
0.0064 |
0.339 |
0.006 | |
* Others (Chlorine) | | |
0.001 | |
* Spent H2SO2,
if sold | 0.0057 |
0.0266 |
--- | |
Sub – total |
0.06511 |
5.9618 |
0.037 |
| B. Solid
Wastes | | | |
| *
Brine mud | 2.200 |
1.8124 |
3.640 | |
* Salt Saturator mud |
--- |
--- |
--- | |
* Sludge from ETP |
--- |
0.030 |
0.012 | |
* Residue from Hg Distillation Unit |
0.100 |
0.0892 |
0.018 | |
Sub – total |
2.300 |
1.9316 |
3.670 |
| C. Waste
Water | | | |
| *
Mercury in treated cell house liquid effluent |
--- |
--- |
0.012 | |
Sub – total |
Nil |
Nil |
0.012 |
| D. Air | | | |
| *Cell
room ventilation | 1.800 |
4.1874 |
2.067 | |
*Hg emission from brine clarifier |
--- |
0.5469 |
--- | |
*Hg emission from brine saturator |
0.197 |
0.0254 |
--- | |
Sub – total |
1.997 |
4.7723 |
2.067 |
| E. Estimated
losses | | | |
| a)
Handling loss (spillage)-@ 2% of consumption |
0.922 |
1.049 |
0.945 | |
b) Hg carry over with spent brine
during power failure | 14.530 |
8.581 |
7.500 | |
c) Hg carry over with spent brine
during cell cut-outs |
22.730 |
27.804 |
5.647 | |
d) Others |
3.205 | | |
| Sub
– total | 22.730 |
39.532 |
14.092 |
| Mercury
consumption | 46.10 |
52.45 |
47.27 | |
Total Mercury loss (A+B+C+D+E) |
45.749 |
52.1977 |
19.878 | |
Unaccounted loss (consumption
– loss) | 0.351 |
0.2523 |
27.392 |
| Year |
Mercury consumed in gm per tonne
of caustic soda produced | |
M/s. Grasim industries Ltd. |
M/s.Hukum Chand Jute
Mills. | M/s.Sriram
chemicals and fertilizers | |
2002 |
60.00 |
94.00 |
160.00 | |
2003 |
52.58 |
82.31 |
58.3 | |
2004 |
47.27 |
52.45 |
46.1 | Studies
of Ground Water Quality Around Common Secured Land Fill Sites in Gujarat &
Maharashtra Gujarat Gujarat
has developed secured land fill sites at Ankleshwar, Vapi, Nandesari, Vatva, Odhav,
Surat etc. Presently 8 common & 13 private common secured land fill sites
are in operation across the state & 2 more sites are in developing stage.
Almost all the sites were developed before the Guidelines for this were issued
by CPCB. However, all the new cells are being developed in accordance with CPCB
Guidelines. The total hazardous waste generation in the Gujarat state is around
1.2 MMT per annum, against the total capacity for storage of hazardous waste is
around 2.77 MMT. CPCB has carried out ground water quality monitoring regarding
at 2 TSDFs located at Nandesari and Ankleshwar.
Ground water quality near CSLS in Gujarat
1. Nandesari
| Location |
Parameter |
| pH |
SS |
TDS |
BOD |
COD |
TH |
T. Alk |
Cl- | |
Bore well U/S of CSLS |
6.8 |
17 |
4464 |
BDL |
85 |
1045 |
480 |
1160 | |
Bore well D/S of CSLS |
6.8 |
17 |
5014 |
BDL |
245 |
1061 |
530 |
1480 | |
Leachate (New site) |
7.4 |
70 |
11889 |
129 |
1798 |
-- |
-- |
4799 | |
Bore well, Damanpura |
6.6 |
15 |
3727 |
BDL |
153 |
954 |
470 |
1080 |
II. Ankleshwar
| Location |
Parameter |
| pH |
SS |
TDS |
BOD |
COD |
TH |
T. Alk |
Chloride | |
Leachate well-5 (Cell under Oper.) |
7.4 |
264 |
42318 |
600 |
5387 |
-- |
-- |
15137 | |
Leachate well-3 (Covered cell) |
7.4 |
662 |
159340 |
6000 |
23395 |
-- |
-- |
64009 | |
Bore well EB-1 (E- Down stream ) Depth:
29m. | 7.1 |
-- |
1716 |
-- |
6.7 |
395 |
461 |
283 | |
Bore well HB-1 (SW-Ref. well) Depth:
29m. | 7.1 |
-- |
1289 |
-- |
1.2 |
328 |
434 |
366 | |
Bore well HB-2 (NE-D/S) Depth: 29m. |
7.0 |
-- |
2090 | |
3.2 |
546 |
548 |
419 | Maharashtra In
Maharashtra state presently 2 common secured land fill sites are operational,
the sites are located at Taloja, Capacity of 0.15 MMT and at TTC industrial area,
Navi Mumbai, capacity of 0.010 MMT. Ground
water near CSLS in Maharashtra I.
Taloja
| Location |
Parameter |
| pH |
SS |
TDS |
BOD |
COD |
TH |
T. Alk |
Cl- | |
Borewell-4 |
7.9 |
-- |
352 |
-- |
BDL |
94 |
187 |
41 | |
Borewell-5 |
7.8 |
-- |
664 |
-- |
0.4 |
330 |
223 |
170 |
Studies on Municipal Solid Waste in Vadodara The
Vadodara city is located in National Highway No.8 in between Ahmedabad and Bombay
at latitude of 22o-17’-59, longitude of 73o-15’-18 having
a population of 13.23 lakhs approximately. The quantity of solid waste generated
in Vadodara city is around 500 MT/day and per capita waste is around 0.378 kg/day.
The disposal of solid waste is carried out at nine landfill sites. The site at
Vadsar is in operation on the bank of river Vishwamitri, the mixed garbage is
being dumped in this site without any segregation. Further, the solid waste is
being burnt in the site, which contaminates the ambient air near the dumping site.
During the monsoon season the dumped garbage is being washed out into the river
Vishwamitri and contaminating the river. A Physical Characteristics of Municipal
Solid Waste in Vadodara is as below.
|
Type of Waste |
Percent of Weight |
| Bio degradable
waste | 50 |
| Recyclable
waste | 10 |
| Inert
waste | 08 |
| Moisture
Content | 20 |
| Unclassified
Debris | 12 |
An
attempt has been made to study the seasonal impact of dumping of municipal solid
waste by way of monitoring the Vishwamitri river, Ambient air etc. Some
of the observations based on study of the management of Municipal Solid Waste
Management are as below. - There was no segregation
of garbage at source.
- The haphazard dumping
of waste on roadside at various unauthorized places have been noticed. This results
in logging of rainwater in most areas of the city.
- Drainage
system of the major part of the city was poor.
- Rag
pickers are exposed to toxic fumes because of practice of the burning garbage.
- There
was no scheduled time fixed by VMC for collection of domestic waste from dustbins.
- At
Vadsar dumping site, mixed garbage is burnt on the bank of the river Vishwamitri
which disturb the flora and fauna of the Ecosystem and also deteriorates the river
water quality and ambient air
- The bio-hazardous
waste generated from various health care facility collected by private agency
is also being dumped along with Municipal waste at Vadsar dumping site.
Status
of Environment of Coastal Town Daman CPCB
has taken up a project on Status of Environment of Coastal Town Daman during the
financial year 2004-2005. Accordingly, two rounds of monitoring have been carried
out at the following locations in Daman for the study of environment.
- Municipal Market - Commercial,
Residential Area
- Somnath Circle - Industrial,
Commercial areas
- Kachigaon Circle – Industrial
area.
The study has
conducted for ambient air quality, noise pollution, ground water, surface water
(River Daman Ganga) and sea water quality (at Beaches) monitoring. The results
of the air quality monitoring reveals, the fast deterioration of air quality in
Daman due to industrialization and urbanization. The water analysis results show
that, the coastal water is being contaminated due to discharge of industrial as
well as domestic waste water into the sea. Air
Quality in Daman
Performance Studies of CETPs and CBMWTFs in Western Region CETPs
in Gujarat and Maharastra There
are 19 CETPs in Gujarat and 12 CETPs in Maharashtra, located in different industrial
areas. The results of the performance evaluation monitoring are as follows:
CETPs in Gujarat
| Sr. No |
Name of the CETP | |
Parameters |
| pH |
S.S |
BOD |
COD |
O&G |
N-NH3 |
| 1. |
Enviro Technology Ltd., Ankleshwar (Designed
Cap. 1000m3/day) | Inlet |
1.0 |
1076 |
1020 |
4297 |
12 |
552 | |
Outlet |
7.9 |
17 |
5.3 |
157 |
7.6 |
56 | |
% Red. | |
98 |
99 |
96 |
37 |
90 | |
2. |
Panoli Enviro Technology Ltd., Panoli, Dist. Bharuch (Designed
Cap. 1000m3/day) | Inlet |
7.1 |
563 |
1215 |
3614 |
47.1 |
1114 | |
Outlet |
7.5 |
160 |
51 |
779 |
11.3 |
414 | |
% Red. | |
72 |
96 |
78 |
76 |
50 | |
3. |
The Green Environment ServicesCo-operative Society
Ltd.,Vatva, Ahmedabad (Designed Cap. 16000m3/day) |
Inlet |
8.2 |
855 |
700 |
3604 |
12 |
140 | |
Outlet |
6.1 |
214 |
71 |
860 |
11 |
39 | |
% Red. | |
75 |
90 |
76 |
10 |
72 | |
4. |
Odhav Enviro Projects Limited,Odhav, Ahmedabad (Designed
Cap. 1200m3/day) | Inlet |
7.0 |
362 |
142 |
1147 |
-- |
123 | |
Outlet |
7.0 |
52 |
35 |
550 |
3.3 |
54 | |
% Red. |
-- |
86 |
75 |
52 |
-- |
56 | |
5. |
Enviro Infrastructure Co. Ltd., Umaraya, Tal.
Padra, (Designed Cap. 2250m3/day) |
Inlet |
7.2 |
454 |
474 |
1255 |
7.7 |
11.2 | |
Outlet |
7.7 |
84 |
3 |
364 |
1.7 |
6.7 | |
% Red. |
-- |
81 |
99 |
71 |
78 |
40 | |
6. |
Nandesari Industries Association, Nandesari
. (Designed Cap. 5500m3/day) |
Inlet |
7.8 |
145 |
139 |
1124 |
32.5 |
378 | |
Outlet |
7.8 |
33 |
27 |
295 |
11.1 |
70 | |
% Red. |
-- |
77 |
81 |
74 |
66 |
81 | |
7. |
Naroda Enviro Project Ltd., Naroda, Ahmedabad. (Designed
Cap. 3000m3/day) | Inlet |
7.3 |
1694 |
1540 |
5299 |
-- |
72 | |
Outlet |
7.8 |
265 |
375 |
2988 |
11.1 |
98 | |
% Red. | |
84 |
76 |
44 |
-- |
-Ve | |
8. |
G.V.M.S.A.V.Limited Odhav, Ahmedabad (Designed
Cap. 1000m3/day) | Inlet |
6.9 |
335 |
283 |
1028 |
-- |
105 | |
Outlet |
7.7 |
56 |
100 |
614 |
0.4 |
121 | |
% Red. | |
83 |
65 |
40 |
-- |
-- | The
monitoring results show that, in Gujarat most of the CETPs are not meeting the
prescribed standards stipulated by the GPCB. CETPs
in Maharashtra
| Sr. No |
Name of the CETP | |
Parameters |
| pH |
S.S |
BOD |
COD |
O&G |
N-NH3 |
| 1. |
Tarapur CETP, Maharashtra. (Designed
Cap. 1000m3/day) | Inlet |
8.3 |
1056 |
2480 |
11194 |
13 |
1736 | |
Outlet |
6.7 |
224 |
27 |
652 |
17 |
225 | |
% Red. | |
79 |
99 |
94 |
- |
87 | |
2. |
Taloja CETP, Maharashtra. (Designed Cap.
1250m3/day) | Inlet |
7.1 |
172 |
92 |
417 |
3 |
63 | |
Outlet |
7.1 |
78 |
08 |
201 |
2 |
63 | |
% Red. | |
55 |
91 |
52 |
28 |
-- |
In Maharashtra only two CETPs
have been monitored for the performance evolution. Coastal
Aquaculture The Aquaculture can be described in simple
terms as the controlled raising of aquatic animals and plants. The principle behind
it is to control the environment, nutrition, breeding and life cycle, so as to
improve the quality and productivity of their crops, thereby commercializing the
activity. India is placed fifth in the major aquaculture shrimp producers in the
world, after Thailand, China, Equador and Indonesia, contributing about 8.59%
of the total world production (1999). At present China leads among all shrimp
producing countries, which is contributing 60% of the world production. In India
almost 59% of the shrimp export is contributed from the aquaculture. In
the process of coastal aquaculture large quantity of brackish water/coastal water
is drawn and utilized for culture and finally discharged as wastewater to the
same system, which is significant as far as coastal water quality is concerned.
The aquaculture practiced in India can be categorized into four types such as
Traditional, Extensive culture, Modified extensive culture, Semi intensive culture.
In India the aquaculture practice was limited to the coastal states like West
Bengal, Kerala, Karnataka, Goa, Andhra Pradesh, Tamilnadu, Gujarat and Maharashtra. The
state of Gujarat has a coastline of 1,663 km endowed with coastal features suitable
for developing the aquaculture. Even though the state has 3,76,000 hectares of
potential brackish water area, so far it has developed only 540 hectares of land
for aquaculture. Mainly the aqua farms are scattered in the coastal districts
like Valsad, Bilimora, Navasari, Surat, Bahvnagar etc. In Union territory of Daman
and Diu 55 hectares of salt pans have been converted into aquaforms recently.
In Maharashtra state. The Maharashtra state is having the coast line of 720 km
and 80,000 hectares of brackish water area, out of which only 300 hectares have
been utilized for the aquaculture in the area like Tarapur, Alibag, Ratnagiri. This
office has monitored 15 aquaculture ponds located near Surat. The results of the
samples reveal that the coastal water is being contaminated due to the discharge
of waste water during the harvesting, which carries the nutritional load into
the sea in the form of nitrates, sulphates and phosphates etc. Results
of the Aqua Farm samples collected near Surat
|
Location |
Parameter |
| pH |
SS |
TDS |
BOD |
COD |
DO |
Alk.
| NH3-N
| O-PO4
| SO4
| Neelkamal
Aqua farm |
Pond -1 |
8.0 |
206 |
39137 |
47 |
992 |
5.8 |
157 |
0.8 |
0.16 |
4000 | |
Apeksha Aqua farm |
Pond -1 |
7.7 |
125 |
31151 |
27 |
534 |
9.5 |
164 |
2.5 |
0.08 |
2760 | |
Pond -2 |
7.9 |
138 |
29880 |
12 |
687 |
7.9 |
150 |
0.6 |
0.09 |
2780 | |
Pond -3 |
8.1 |
125 |
29494 |
11 |
649 |
11.6 |
206 |
1.9 |
0.15 |
6010 | |
Pond -4 |
7.6 |
163 |
31260 |
25 |
763 |
6.0 |
208 |
1.9 |
0.09 |
1100 | |
Ratilal Safari Aqua farm |
Pond -3 |
8.1 |
109 |
17297 |
14 |
840 |
8.9 |
202 |
1.4 |
0.04 |
1090 | |
Pond -6 |
8.0 |
294 |
16673 |
13 |
482 |
7.4 |
182 |
1.1 |
0.12 |
1900 | |
Pond -7 |
7.7 |
304 |
15564 |
03 |
321 |
5.5 |
187 |
2.7 |
0.17 |
1310 | |
Location |
Parameter |
| pH |
SS |
TDS |
BOD |
COD |
DO |
Alk.
| NH3-N
| O-PO4
| SO4
| |
Dhanprasad Aqua farm |
Pond -1 |
8.0 |
207 |
21647 |
28 |
522 |
7.9 |
196 |
1.4 |
0.13 |
1180 | |
Pond -2 |
8.3 |
373 |
15159 |
31 |
402 |
8.2 |
174 |
1.4 |
0.24 |
3773 | |
Westcoast Aqua farm |
Pond –B1 |
8.1 |
271 |
38372 |
38 |
683 |
6.2 |
160 |
1.1 |
0.06 |
3743 | |
Pond –B2 |
8.1 |
187 |
39696 |
39 |
643 |
- |
166 |
1.4 |
- |
3923 | |
Defco Aqua farm |
Pond –A1 |
8.0 |
304 |
25238 |
11 |
683 |
7.2 |
172 |
0.8 |
0.14 |
2026 | |
Pond –A2 |
7.6 |
363 |
29727 |
10 |
562 |
- |
172 |
3.0 |
- |
2436 | |
Pond –A3 |
7.9 |
374 |
29070 |
24 |
402 |
- |
192 |
1.9 |
- |
1667 | Note:
Except pH and conductivity, all other results are in mg/L. Conductivity is in
micromhos/cm Environmental
Status of Problem Area Singrauli CPCB
sponsored this project to Banwasi Sewa Asram, an active NGO in Singrauli area
. In order to ensure regular surveillance the project continued for the second
successive year in 2003-04. Focused on generating trends in air and water quality
data in the area and also to suggest area specific measures of pollution control,
the salient findings of the study in year 2003-04 are as under: Ambient
air / Water quality monitoring of Singrauli area Ambient
air quality was monitored at six different locations for RSPM, SPM, SO2 NOx, Fluoride
and mercury at each locations. It was observed that except for two locations at
Kubari and Ghaghri, RSPM and SPM values were significantly high. The highest being
at Dalla Bari, which is mainly due to stone crushers. The
other parameters observed in higher concentration were mercury and fluoride. Both
of them have been reported at all the six locations, their area wise concentration
vary in wide range. It was observed that apart from high mercury and fluoride
concentrations and sporadic cases of high COD, TDS and conductivity the rest of
the physico-chemical parameters are close to prescribed norms. Water
quality monitoring in river, reservoir and village ponds in Singraulli Area :
Monitoring of surface water
was undertaken at River Rihand, Rihand reservoir and six major drains. The highest
concentration of mercury was reported in Dongia and Balia drains respectively.
The state of the reservoir and ponds was relatively better. The distribution of
fluoride concentration are depicted in following figures.


Enforcement of pollution control measures in Singrauli area CPCB
organized a workshop on Problem Area Singrauli, wherin the Action plan for Singrauli
area was reviewed and revised in accordance to CREP recommendations. The salient
points of the Revised Action Plan are.
- Networking of ambient air quality monitoring
stations operated by various agencies, in Singrauli area
- Online
stack monitoring of PM, SO2, NOx by all the industries; additionally
PAH & F in stack online by HINDALCO industries; M/s Kanoria Chemicals and
Power Plants to make provision for online monitoring of Hg and F in source emission
- Comprehensive
Environmental Study (carrying capacity) and health survey in Singrauli area on
‘ cost sharing basis’
- A comprehensive study
by CPCB to verify the efforts by M/s Kanoria Chemicals Ltd. and M/s HINDALCO-
Renukoot.
- Comprehensive monitoring of Murdhawa
drain with particular reference to fluoride shall be carried out jointly by CPCB
and HINDALCO.
- A training for industry representatives
by CPCB for monitoring and analysis of air pollutants
- M/s
Kanoria Chemicals Ltd to expedite the switch-over to " Membrane Cell Process"
for production of Caustic soda so as to achieve 50% switch-over by 2006 and 100%
switch-over by 2008
- NTPC to initiate disposal
of fly ash in low-lying area near ‘Nigahi mines’ belonging to National Coal Fields
Ltd. (NCL) by Dec 2004.
- Uttar Pradesh Vidyut
Utpadan Ltd. (UPVUNL) to install ESPs in all its non-complying thermal power plants
by December 2005
- UPPCB to initiate action against
defaulting stone crushers and other defaulting industries.
- All
the coalmines in Singrauli area to achieve ‘Zero Discharge’ by March 2005.
PERFORMANCE
EVALUATION OF CETPs IN NORTHERN REGION Performance
evaluation of 5 CETPs at Kanpur, Mathura, Phillore, Jalandhar and Kundli was carried
out. The salient findings as emerged out of the latest observations and the Treatment
Efficiency ( % removal ) are as below : 36
MLD CETP, Kanpur The plant is
poorly maintained and operated on 28% of the designed flow. Due to intermediate
pumping station not in order, a significant quantum of the tannery wastewater
(5 to 6 MLD) instead of reaching CETP is by passed to R.Ganga.
 CETP-
Unnao The plant been satisfactorily
operational, overall treatment economics of the plant has been good, however the
facility for storage of hazardous chrome bearing sludge requires improvement.
 CETP-Phillore The
plant management has taken-up measures to further upgrade the plant, disposal
of treated wastewater and pre-treatment by member units. The only tanning unit
performing chrome tanning has established Recovery Plant. The issue of disposal
of treated wastewater has been sorted out with local administration and currently
it is disposed in Sewage Treatment Plant at -Phillore

CETP-Mathura The plant is yet
to come up to the desired level of treatment efficiency. Mainly due to apathy
of management and poor operation of pre-treatment units by the members the plant
is in overall poor state. A significant observation has been high content of floating
oil in CETP in spite of all the member units having installed the ‘Oil Traps’.
In random inspection, these oil traps are by passed by many units.
 CETP-Kundli The
CETP is being used as Sewage Treatment Plant because it caters to treatment of
sewage collected from the Industrial Area through CETP conveyance network. Although
the plant appears to be in a reasonably satisfactory performance, The water polluting
industries, backed-out from sending their wastewater for treatment at the CETP,
are yet to establish their ETP. The wastewater although received at CETP is merely
pumped untreated, to Drain No. VI joining R. Yamuna. The CETP has outlived its
purpose owing to the high cost of treatment. As understood from Haryana State
Industrial Development Corpn, Sonipat, a new CETP of 10 MLD in three modules each
of 4MLD, 2 MLD and 3 MLD is under construction adjacent to Drain No. VIII at Kundli.
This shall cater to treatment of wastewater from all the industries in Kundli
Industrial Area. The first module of 4 MLD of the new CETP is scheduled for commissioning
in Oct ’05. The existing CETP at Kundli is likely to be abandoned.
 CETP-
Jalandhar With continued efforts
made by Punjab Pollution control Board and CPCB ZO North, the CETP at Jalandhar
after remaining closed for more than 2 years has been ultimately put under stabilization
with Punjab State Industries Exports Corpn (PSIEC) awarding the contract of operation
of the plant. Meanwhile PPCB is still pursuing the legal proceedings against Punjab
Leather Federation, a consortium of tanneries in Punjab (mainly in Jalandhar leather
complex) as the establishment of chrome recovery plant, payment of O&M cost
for CETP, obtaining Consent of PPCB by the tanneries and such other issues are
yet to be resolved. POLLUTION
CONTROL ENFORCEMENT IN TANNERIES CPCB
has investigated different tanneries in Kanpur, Unnao and Jalandhar (Punjab).
Apart from stressing the core issue of wastewater treatment the other issue taken
up include implementation of corporate responsibility for environment protection
(CREP) Recommendations. 
The
outcome of a series of efforts has been as following :
- Industries have initiated steps for waste minimization
by constituting Waste Minimization Circles with CLRI as Nodal Agency.
- Steps
for chrome recovery – reuse, salt recovery and regular operation of pre-treatment
plant have been initiated.
- In case of tanneries’
cluster at Kanpur there has been stress on establishment of chrome recovery plant
either individual or joining common chrome recovery plant proposed at Kanpur.
Process on this issue at Jalandhar has not been very encouraging. In case of Phillore
(Jalandhar) and Unnao all the chrome tanning units (raw to wet blue or integrated)
have established individual Chrome Recovery Plants.
- In
Kanpur ‘in principle’ agreement has been arrived at for contribution of ‘one-time’
share of capital cost for the common CRP.
- 23
units not initiating steps for chrome recovery plant and compliance of other norms,
have been issued with ‘ Direction of Closure’ by UPPCB. Subsequently as a measure
of further enforcement, a joint inspection by CPCB and UPPCB was undertaken and
it was noted that 7 to 8 units have initiated steps for chrome recovery either
individually or by joining common chrome recovery plant.
POLLUTION
CONTROL IN THERMAL POWER PLANTS There
are 83 coal based thermal power plants of which 4 plants are closed.
- 55 plants comply with emission standards & 23
plants are yet to comply with the emission standards.
- 63
plants comply with effluent standards & 15 plants are yet to comply with the
effluent standards.
Use
of beneficiated coal The
Ministry of Environment & Forests, Govt. of India has promulgated a Gazette
Notification (GSR 560(E) & 378(E), dated September 19, 1997 and June 30, 1998
respectively) on use of beneficiated/blended coal containing ash not more than
34 percent( an.av.) w.e.f. June 2001(extended to June 2002) in the following power
plants : - Power plants located
beyond 1000 kms. from pit head;
- Power plants
located in critically polluted areas, urban areas and in ecologically sensitive
areas.
The power plants
using FBC (CFBC, PFBC & AFBC) and IGCC combustion technologies are exempted
to use beneficiated coal irrespective of their locations
Beneficiated/blended coal having ash content
34% or less is used by 24 thermal power plants (85 units) . The name and unit
details of such plants are given below:
|
Sr. No. |
Name of the plant |
unit |
Capacity MW |
| 1. |
Rajghat |
2x 67.5 |
135 | |
2 |
Ropar |
6x 210 |
1260 | |
3 |
Faridabad |
3x55 |
165 | |
4 |
Panipat |
4x110 |
440 | |
5 |
Kota |
4x110,1x210,1x195 |
845 | |
6 |
Suratgarh |
5x250 |
1250 | |
7 |
Tata Power |
1x500 |
500 | |
8 |
Kutch Lignite |
2x75 |
150 | |
9 |
Amarkantak |
2x120 |
240 | |
10 |
Paras |
1x58 |
58 | |
11 |
Nasik |
2x210 |
420 | |
12 |
Parli |
2x210 |
420 | |
13 |
AEC, Ahemdabad |
1x60,1x110,2x110 |
390 | |
14 |
Neyveli lignite |
600,2x210 |
1020 | |
15 |
Durgapur |
1x140,1x210 |
350 | |
16 |
Barkeshwar |
3x210 |
630 | |
17 |
Bundel |
4x80,1x210 |
530 | |
18 |
Sikka |
2x120 |
240 | |
19 |
Santaldih |
4x120 |
480 | |
20 |
Titagarh |
4x60 |
240 | |
21 |
Raichur |
7x210 |
1470 | |
22 |
Dahanu |
1x500 |
500 | |
23 |
Badarpur |
3x95, 2x210 |
705 | |
24 |
Dadri |
4x210 |
840 | During
the year 2003-04, CIL and SCCL supplied 258 million tones of coal to thermal power
plants in the country. Of which 38.49 million tones washed coal was supplied by
the exiting 14 non coking coal washeries. There is still gap of about 49.51 million
tones of washed coal to cover all 39 identified plants located either 1000 km
from pit head or in critically polluted area, sensitive or urban area.
|
Sr. No. |
Non-Coking Washeries |
Raw coal Capacity (Mt) | |
1. | Dugda-I(BCCL) |
1.00 | |
2. | Giddi
(CCL) | 2.50 |
| 3. |
Kargali(CCL) |
2.72 | |
4. | Piparwar(CCL) |
6.50 | |
5. | Bina
(NCL) | 4.50 |
| 6. |
Lodna |
0.48 | |
CIL(Non-coking) |
17.70 | |
Outside Coal India |
Raw coal Capacity (Mt) | |
1. | Jamadoba
(TISCO) | 1.72 |
| 2. |
West Bokaro II (TISCO) |
1.80 | |
3. | West
Bokaro III (TISCO) | 2.10 |
| 4. |
Bhelatand (TISCO) |
0.80 | |
5. | DCOP
(DPL) | 1.35 |
| 6. |
DSP (SAIL) |
1.50 | |
7. | Chasnalla
(IISCO, SAIL) | 2.00 |
| 8. |
ACBL |
5.00 | |
9. | St-BSES |
5.00 | |
Total (Outside CIL) |
21.27 |
* Recently Lodna washey is also being
used for beneficiation of non-coking coal
Utilization of flyash
During the year 2003-04, nearly 32 percent of total flyash
generation (110 million tonnes) in the country is utilised mainly for manufacturing
cement, bricks and construction of roads and embankments. Assessment
of Heavy metals emissions from coal fired thermal power plants A
study on "Assessment of Heavy metals emissions from coal fired thermal power
plants" was completed . Heavy metals such as Hg, Pb, Cr, Co, Cd, Ni, Cu &
Zn were analysed in coal, flyash & bottom ash samples collected from 8 thermal
power stations. The concentration of Hg, Pb, As, Cr, Cd & Ni metals in coal
samples ranged from 0.18-0.61; 6-88; 11-112; Nd-12; 2-101 & 9-72 µg/g respectively.
While in flyash , the concentration of Hg, As, Pb was found to be in the range
of ND-0.12, ND- 25, 3-39 µg/g of flyash . The concentration of metals could not
be detected significantly in Bottom ash samples only except in one sample , Hg
was detected i.e. 0.003 µg/g . The
concentration of Hg, Pb, As, Cr, Cd, Ni, Cu & Zn was also found significant
in both form i.e. as particulate and gaseous in the stack emissions. The concentration
of Hg in particulate & gaseous emissions after ESP was recorded to be in the
range of 4.98 – 25 & 5.5 – 87.1 µg/ NM3 respectively. Mercury
Control Options for Coal-Fired Power Plants Mercury
is difficult to control because it is present in flue gas as a vapor (either in
the elemental or ionic form), rather than as particulate matter like other metals.
As a vapor, it easily passes through particulate control devices such as bag houses
and electrostatic precipitators. Low concentrations of mercury in utility flue
gas make collection even more difficult. While conventional control technology
does remove some mercury, the amount of mercury emitted to the air is still significant.
Therefore to achieve significant mercury reductions, additional control strategies,
including both front-end changes (increased efficiency, fuel switching, lower-mercury
coal), and end-of pipe controls are needed. It should be kept in mind, however,
that all end-of-pipe control technologies generate additional waste streams that
contain heavy metals and other toxic compounds. If not managed properly these
wastes also have the potential to contaminate groundwater and air. Coal
Cleaning involves reducing the ash component, which contains trace minerals
including mercury, as well as sulfur compounds, before the coal is crushed and
introduced into the boiler for combustion. This process is used to lower shipping,
storage, and handling costs per unit of heating value, and improves boiler output
per unit weight input of coal. Coal cleaning has primarily focused on removing
sulfur to reduce acid-rain-related emissions.
Average mercury removal efficiency : 21% Percent
of coal being cleaned ( non Coking) : 15% Electrostatic
Precipitators (ESPs) are used to reduce fly ash emissions by creating an ionized
field that removes charged particles. Although they have low energy requirements
and operating costs, ESPs have limited ability to remove mercury because mercury
exists in a vapor form in flue gas and does not generally adsorb fly ash particles
at typical combustion temperatures. Average mercury removal efficiency :
24% Percent of utility boilers equipped with ESPs: 99.5% (320 out of 325) Fabric
Filter (Baghouses), also used to limit fly ash emissions, pass flue gas through
a tightly woven fabric capturing particulates on the fabric by sieving and other
mechanisms. The dust cake that forms on the filter can increase significantly
the collection efficiency. Baghouses can potentially reduce both elemental and
ionic mercury. Average mercury removal efficiency
: 28% Percent of utility boilers equipped with baghouses: 0.6% (2 out of
325) Flue Gas Desulfurization (FGD) or Scrubbers
are installed to remove sulfur dioxide from power plant flue gas. Scrubbers use
sorbents to create the chemical reactions needed to remove SO2. There are wet
and dry scrubbers, with wet scrubbers being more efficient (up to 95%) in removing
SO2 than dry scrubbers. One of the waste products generated through the wet scrubber
process is gypsum (calcium sulfate), which is sold commercially or disposed of.
Already in place to help coal-fired boilers meet SO2 emissions regulations, there
is significant interest in using these systems to simultaneously remove SO2 and
trace metals, including mercury. Wet scrubbers are more efficient in removing
ionic mercury from waste incinerator flue gas compared to utility boiler flue
gas. Average mercury removal : 34% Percent of utility boilers using
technology: 0.3% (1 out of 325) Selective Catalytic Reduction
(SCR) SCR technology is used to reduce emissions of nitrogen oxides (NOx)
by using low NOx burners to create a fuel-rich primary combustion zone. This reduces
the amount of thermal and fuel NOx created during combustion. NOx, a main component
of smog, can be reduced up to 90% using SCR. SCRs have also been found to increase
the amount of oxidized mercury downstream. Since mercury in an oxidized form is
more readily captured by scrubbers, the combination of these flue gas controls
may effectively capture a significant amount of mercury. One pilot study found
that by installing an SCR unit, the scrubbers mercury removal efficiency increased
to about 80%. Emerging Power Plant
Controls Although methods for
mercury capture have been developed mainly for waste incinerators, new mercury
control technologies are being developed for coal-fired utility boilers. Currently,
none of these systems are being deployed commercially. Some of these technologies
include: Carbon Injection
is the mercury control technology closest to commercialization for power plants.
It involves the direct injection of activated carbon into the flue gas stream
of a utility boiler. The carbon is collected in downstream particulate control
equipment. Mercury removal depends on the total amount of carbon used, temperature,
mercury speciation, flue gas composition, and type and amount of activated carbon
used, averaging about 80-98% reduction. Carbon
Filter Beds are capable of removing high mercury concentrations from waste
incinerators. In addition, several power plants in Germany and Japan use this
technology for acid gas removal and achieve more than 90 percent mercury control
as a co-benefit. However, carbon filter beds have not been tested for power plant
flue gas mercury removal in the U.S. One pilot project measured at least 99% mercury
removal on a municipal waste incinerator. Condensing
Heat Exchangers have a tube-and-shell heat exchanger which uses water to extract
the residual heat from flue gas. A pilot test showed mercury removal of 84% with
a boiler slipstream in addition to 11-36% removal of other toxic metals. Mercury
Capture using a Noble Metal Sorbent is based on the ability of some metals,
gold in particular, to form alloys with mercury. This alloy formation is reversible
and at elevated temperatures, the mercury revolatilizes. Lab tests of alumina-supported
gold showed 95% removal of gaseous mercury, regardless of chemical form. Since
gold can be continuously re-used and the mercury can be sold, the process generates
no waste. However, if the captured mercury is not being retired, and rather is
introduced into the market late, the mercury sold will likely generate waste elsewhere. Fuel
Switching is switching from coal or oil to natural gas or renewable like wind
or solar. The use of cleaner fuels would largely eliminate emissions of articulates,
other metals, SO2, NOx, and carbon dioxide, as well as reduce by over 99% all
mercury emissions. Assessment
of feasibility to meet the emission limit of 100 mg/NM3 of particulate
matter in existing thermal power stations A
study to assess the feasibility for meeting the emission limit of 100 mg/NM3 of
particulate matter emission limit was carried through Central electricity authority,
New Delhi under Corporate Responsibility for Environmental Protection ( CREP).,
a characterization was made based on the particulate emission data collected from
325 units from 74 thermal power stations. Of which, the particulate emission was
within 100 mg/NM3 in 25 plants ( 77 units), More than 100 and less
than 150 mg/NM3 was in 42 plants ( 135 units ) , Between 150 to less than 350
mg/NM3 was in 25 plants ( 70 Units) and particulate emission was more than 350
mg/Nm3 was in 11 plants ( 28 units). The study includes the constraints in achieving
the limit of 100 mg/NM3 and also assessed the impact of coal quality on reducing
the particulate matter emission. Recommendations and Road map have been suggested
to achieve the emission limit of 100 mg/NM3 . The recommendations are
as : - Washed/ beneficiated
coal containing ash less than 30% may be used along with upgradation of existing
control systems
- Augmentation of existing ESPs
by increasing Specific Collection Area (SCA) and replacing existing controllers
with microprocessor based controllers wherever necessary. Old boilers may be renovated
alongwith upgradation of ESPs which will reduce lead time of ESP augmentation
- After
detailed indepth investigation and evaluation of performance, Flue Gas Conditioning
may be adopted
- Internal inspection and periodic
monitoring and maintenance of ESPs
Road
Map for achieving the limit of 100 mg/NM3 of Particulate Matter
- Forty plants can meet the emission
limit of 100 mg/NM3 by Increasing Specific Collection Area (SCA) and
addition of more fields and replacing existing controllers with microprocessor
based controllers wherever not replaced.
- 24
plants can meet the emission limit of 100 mg/NM3 by replacing existing
controllers with microprocessor based controllers wherever not replaced and Fine
tuning and adequate maintenance of each ESP, Flue gas duct and Boiler.
- 20
plants can meet the emission limit of 100 mg/NM3 by using beneficiated
/washed coal alongwith Flue Gas Conditioning
The
estimated cost of Rs .1740 croe will be required in reducing the particulate matter
to the level of 100 mg /NM3 in thermal power stations. Action
Plan of urgent and short term measures for control and monitoring of silt and
management of other issues Options
for silt management In the background of NEERI
report as well as IIT, Roorkee, the options for silt management were considered
by the Committee. - Carrying
the dredged silt slurry through Suketi Khad when the natural flow of Suketi Khad
is adequate to keep the silt in suspension with resultant free flow up to Beas
river confluence
- Carrying
the dredged silt slurry to the river Beas through pipeline
- Carrying the dredged
silt slurry to the river Sutlej through the cunette on a side of the Alsad khad
bed
- Carrying
the dredged silt slurry to the river Sutlej through a tunnel Channelisation of
Suketi Khad and disposal of silt slurry through the channelised stretch
- Utilization of silt
in brick making or as building material to the feasible extent
- Carrying the dredged
silt slurry to the river Sutlej through the pipeline concealed under the Alsad
khad bed
- Disposal
of only Medium silt ( -0.2 to + 0.075 mm) into Suketi khad
Reduction
in silt load at Pandoh Dam and balancing Reservoir: Flushing
at Pandoh Dam: The flushing will remove silt from flow
regime of Beas river upstream of Pandoh upto about a km. of back water stretch.
Though the option has limited role in controlling the silt load to balancing reservoir,
but is an environmentally compatible and economically viable. Closure
of Pandoh -Baggi Tunnel (PBT): The quantity of sediment
entering to Balancing Reservoir can be reduced considerably by closing of PBT
when reservoir flow brings in large quantity of sediment. Therefore , it is recommended
that PBT may be closed during high silt load exceeding 2500 ppm and/or high discharge
exceeding 50000 cusecs. Increase in Dredging Rate: Till
the adoption and implementation of long term measures, the dredging rate may be
augmented to full capacity restricted to monsoon period only with operation of
two dredgers having a combined capacity of about 810 M3/hr, so that the khad can
carry away the silt and river Beas can absorb it in its turbid flood flow. This
process of dredging needs strict monitoring of flow in Suketi Khad and silting
in agricultural fields to ensure maximum removal of silt with minimum silting
in the fields. Monitoring Requirement:
(i) In order to have factual data, addtional information
with reference to flow monitoringat following identified locations has been sought
from BBMB. - Discharge
site at Pung I-u/s Suketi diversion
- Discharge
site at u/s of confluence of Beena with Suketi Khad at RD I 2250 mts.
- Discharge
site at Dadaur bridge RD 900 of of Suketi Khad
- Discharge
site site near existing irrigation pump house
- At
hanging bridge in river Beas after confluence of Suketi Khad.
- U/s
of river Beas before confluence of Suketi Khad.
- flow
of Baggi Lohara khad should be monitored to look into the avlaibility of minimum
dilution in the khad for flushing of silt upto the river Beas via suketi Khad
. This will also help to tackle the problem of silt deposition in nearby agricultural
fields that is often faced by the nearby villagers.
- Longitudinal and cross sectional data of Suketi Khad in
the center reach to assess the aggradations/ degradations of the reach
- The
mining in the bed of Suketi Khad and other Khads in the area should be banned.
In
the mean time BBMB should create and establish necessary infrastructure for measurement
of flow, Longitudinal-section, Slope etc. of Suketi Khad.so that future planning
can be undertaken. Assessment
of Fugitive Emissions and Development of Environmental Guidelines for Control
of Fugitive Emissions in Cement Manufacturing Fugitive
emissions are generated at various stages of manufacturing process. The degree
of fugitive emissions and the type of control measures adopted varies from industry
to industry. It is generally observed that in most cement industries the measures
taken or the control adopted for controlling these fugitive emissions are not
always satisfactory and as a result substantial quantity of fugitive emissions
are generated which spread within and out side the industry premises and causes
adverse impacts on human health and environment. The
overall scenario in cement manufacturing industries in terms of controlling fugitive
emissions needs to be improved. Keeping in view the problem of fugitive emissions,
a study on "Assessment of fugitive emissions and development of environmental
guidelines for control of fugitive emissions in cement manufacturing" has
been undertaken in association with National Productivity Council, New Delhi and
IIT, Kanpur. The study includes identification
of all fugitive emission sources, monitoring of fugitive emission, quantification
of fugitive emission, characterisation of dust and analysis of the samples for
metals. The study will suggest the standards for fugitive emission and develop
environmental guidelines to control fugitive emission. Two cement plants have
been visited under the project. Task
Force for Implementation of Recommendations of Charter on CREP for Cement and
Asbestos based Industries The
Task Force for implementation of the CREP recommendations for cement industry
has been continued and Task force for asbestos based industries has been constituted
under the Chairmanship of Shri Paritosh C. Tyagi with following Terms of Reference.
- To monitor the progress
made by industry in implementing the recommendations of CREP.
- To
visit some of the units to verify the compliance of CREP recommendations
- The
Task Force will meet at least once in two months and submit its report to the
Steering Committee once in six months.
- To finalize
the load based standard for Cement Industry
- To
finalize SO2/NOx standard for Cement Industry
- To
suggest clean technology and waste management scheme for cement industry.
For
Asbestos Sector: 1. To
assess the progress made in the implementation of emission standards in the asbestos
based industries. 2. To take up implementation of environmental
standards with the industries and concerned agencies 3. To
discuss and share information on environmental management amongst the industries. 4. To
review the health effect due to exposure of asbestos fibre from asbestos industries. 5. To
standardize the methodology for asbestos sampling and analysis. The
two meetings of the Task Force were convened and the present status of implementation
of recommendations of Charter on CREP for cement industries is given below.
|
S. No. |
Action Point |
Status | |
1. |
Implementation of standards in non-complying Cement
Plants as per the following to meet the standards: • Augmentation
of existing air pollution control devices: by July 2003 • Replacement of
existing air pollution control devices: by July 2004 • Non complying units
shall give bank guarantee to respective SPCBs |
25 cement plants were identified
originally as non-compiling. Task Force decided that non-complying units should
be visited by a joint team comprising representatives from CMA, SPCB and CPCB.
The latest status is as follows: • No. of plants visited
by the team –19 (1 plant found not complying) •
No. of plants to be visited by the team- 5 •
No.of plant closed - 1 | |
2. |
Cement Plants located in critically
polluted or urban areas (including 5 km distance outside urban boundary) will
meet 100-mg/Nm3 limit of particulate matter by December 2004 and continue working
to reduce the emission of particulate matter to 50 mg/Nm3. |
• MoEF has been requested to make
amendment to the industry specific standards notified under EP Act, 1986. •
M/s Durgapur Cement Plant is falling under this category. Plant has upgraded the
ESP and bag filter and meeting the desired standards. |
| 3. |
The new cement kilns to be accorded
NOC/Environmental Clearance w.e.f. 01.04.2003 will meet the limit of 50 mg/Nm3
for particulate matter emissions. |
• MoEF is Implementing •
The emission standards for new cement kilns is required to be notified under EP
Act, 1986. | |
4. |
CPCB will evolve load-based standards
by December 2003. |
In order to evolve load based standards, the specific
data files have been designed and data feeding of about 60 questionnaire has been
completed. | | 5. |
CPCB and NCBM will evolve SO2 and
NOx emission standards by June 2004. |
Findings of study were presented
by NCBM in 4th NTF meeting held on 21.9.2004. The findings are to be
reviewed in light of comments raised by the members. | |
6. |
Control fugitive emissions from all the raw material
and products storage and transfer points by December 2003. the feasibility for
the control of fugitive emissions from limestone and coal storage areas will be
decided by the National Task Force (NTF). The NTF shall submit its recommendations
within three months. |
Following options for fugitive emission
control are recommended: • Water spraying on raw material
and coal storage areas, which are too large to be covered; •
Setting up covered storage facilities for fly ash and closed belt conveyors for
flyash transportation; • Paving of all roads within and
nearby the plant premises belonging to the plant; • Use
of water sprinkling at a definite frequency for preventing re-suspension of dust
on all the roads. However Vacuum cleaning (by motorised vacuum cleaner) or Dust
Free Road Sweepers for all major roads at the plant premises should be preferred. |
| 7. |
CPCB, NCBM, BIS and Oil refineries
will jointly prepare the policy on use of petroleum coke as fuel in cement kiln
by July 2003. |
CPCB has prepared an Environmental
policy for use of high calorific value hazardous waste including petroleum coke
as fuel in cement kiln. Two meetings
held involving SPCBs, CMA, NCBM, Env. Labs, Waste Generators and Cement Industries.
Monitoring protocol developed for trial run. |
| 8. |
NTF will decide feasible unit operations/sections
for installation of continuous monitoring equipment. The industry will install
the continuous monitoring systems (CMS) by December 2003. |
CMA informed that cement industries
need sufficient time (2 years) to gain confidence in CMS. |
| 9. |
Trippings in kiln ESP to be minimized
by July 2003 as per the recommendation of NTF |
The Task Force recommended the following
to minimise the ESP tripping. • Pre-blending system
for coal should be adopted to get uniform coal quality •
Installation of state-of-the-art distributed control logic system, which reduces
the calciner firing, step by step, as CO concentration increases. •
Proper record should be kept of the number of ESP tripping with duration of its
non-functioning. (Such record should preferably be automatic.) •
The availability of ESP should be enhanced as much as possible and up to 98% at
least in critical / sensitive areas where population is residing in the vicinity
of the plant. | |
10. |
Industries will submit the target
date to enhance the utilization of waste material by April 2003 |
• CMA has submitted the plan for
utilization of solid wastes in cement manufacturing. However, plan did not indicate
any appreciable enhancement. CMA has to submit the revised plan. |
| 11. |
NCBM will carry out a study on hazardous
waste utilization in cement kiln by December 2003 |
MoEF has sponsored a project to NCBM
to study hazardous waste utilisation in Cement Kiln. |
| 12. |
Cement industries will carry out
feasibility study and submit target dates to CPCB for co-generation of power by
July 2003 | The
installation of such power plants based on waste heat recovery is very expensive
and could not compete with conventional power generation. The conversion of heat
to electricity is not economical viable. Hence it was decided that co- generation
may be dropped from the agreed Action Points. |
Co-incineration of high calorific value
hazardous waste in Cement kiln The
Environmental Policy for co-incineration of high calorific value hazardous waste
in cement kiln was prepared by CPCB and discussed in Chairmen and Member Secretaries
conference held on March 8-9, 2004. So far this has been a thrust area in India,
while internationally high calorific Value hazardous waste is being co-incinerated
in Cement Kiln. The advantage being that at a high temperature of 1400°C the organic
compounds are likely to be destroyed. Further, interaction of the flue gases and
the raw material present in the kiln ensures that the non-combustible part of
the residue is held back in the process and is incorporated into the clinker in
a practically irreversible manner. It also helps in energy saving, CO2
emission reduction and carbon trading. The
cement industries have expressed their interest in the matter and have come forward
for co-incineration of high calorific value hazardous waste in cement kiln. M/s
Rajashree Cement located in Distt. Gulbarga of Karnataka State has been granted
permission by Karnataka Pollution Control Board and Central Pollution Control
Board to conduct trial run for co-incineration of ETP Sludge generated from BASF
India Ltd., Mangalore. The trial run has been initiated from 16th January,
2005 during which ETP Sludge is being used in different proportions. Intensive
monitoring of expected air pollutants (pollutants identified for hazardous waste
incinerator) during the trial period is being conducted. Monitoring is also being
conducted to cover one week before trial run and one week after trial run to generate
the background / reference data. The VOC, hydrocarbon, TOC, PAH, heavy metals
are being monitored besides the routine parameter i.e. particulate matter, SO2,
NOx, HCl, HF, CO. The dioxins and furans which is considered as the most important
and critical parameter is also being monitored. The details of the monitoring
schedule are provided at Annexure I. The ambient air quality is also being monitored
during the trial period. Even soil samples are being collected before and after
the trial run to assess the impact of dust emission during co-incineration on
soil quality. More over, the product i.e. clinker is being tested for its quality
as per BIS norms including leachability and heavy metals content by the National
Council for Cement and Building Materials. Two
more cement industries have also been given permission for trial run by concerned
SPCBs and CPCB. M/s Grasim Cement Industries (Cement Div.), Reddipalayam, Tamilnadu
will co-incinerate refinery sludge, paint sludge and used tyre chips. M/s Laxmi
Cement, Sirohi, Rajasthan will co-incinerate the CETP Sludge generated at Pali,
Rajasthan. These trials will be undertaken after the first trial at M/s Rajashree
Cement is over. The issue of co-incineration
of hazardous waste in cement kiln on trial basis needs to be given momentum. As
cement industries are located all over the country, therefore, there is an urgent
need to identify high calorific value hazardous wastes available in the proximity
of the cement plants which may be co-incinerated in cement kiln (subject to clearance
after trial run). Implementation
of Emission & Noise Limits for Diesel Engines for Genset Application/ Gensets
Emission Limits : The implementation
of emission limits for new diesel engines (upto 800 KW) for generator sets
(Genset) applications notified, vide GSR 371(E), May 17, 2002 (and its amendments),
has been rescheduled vide GSR 448 (E), dated July 12, 2004, as given below in
the table. The emission limits for different ratings of diesel engines for genset
application are presented under:
|
Capacity of diesel engines |
Date of implementation |
Emission limits (g/kw-hr) for |
Smoke limit (light absorption coefficient,
m-1) (at full load) |
Test cycle | |
NOx |
HC |
CO |
PM |
Torque (%) |
Weighting Factors |
| upto
19 kw >19kw upto 176 kw >176 kw
upto 800kw |
1.7.2005 1.1.2004 1.7.2004 1.11.2004 |
9.2 9.2 9.2 9.2 |
1.3 1.3 1.3 1.3 |
3.5 5.0 3.5 3.5 |
0.3 0.5 0.3 0.3 |
0.7 0.7 0.7 0.7 |
100 75 50 25 10 |
0.05 0.25 0.30 0.30 0.10 |
Noise
Limits : The implementation date of the
revised noise limits for diesel generator sets (upto 1000 kVA) was re-scheduled
vide GSR 448(E), dated July 12, 2004 and is now effective from 1.1.2005.
The notification prescribes that the new generator sets (upto 1000 kVA) manufactured
on or after 1.1.2005 shall comply with noise limit of 75 dB(A) at 1 m metre from
the enclosure surface and shall be provided with integral acoustic enclosure at
the manufacturing stage itself. However,
for the existing generator sets (upto 1000 kVA), as well as, all generator sets
more than 1000 kVA the noise level shall be controlled by providing an acoustical
enclosure or by treating the room acoustically at the users’ end. Further, the
acoustic enclosure or acoustic treatment of the room shall be designed for minimum
25 dB(A) insertion loss or for meeting the ambient noise standards, whichever
is on the higher side. Collection
of Bank Guarantees Bank
Guarantees from diesel engine/genset manufacturers were collected as per the provisions
of GSR 520(E), July 1, 2003. The Bank Guarantees were required to be submitted
by the manufacturers of diesel engines for genset application (upto 19 kW) desiring
to obtain the benefit of extension of time for compliance with emission.
The 6th Meeting of
the "Standing Committee for Emission from RIC engines for Off-Road Application"
was held on 16.4.2004. The Committee monitored the compliance status of emission
limits for petrol/kerosene generator sets and also diesel engines for genset application.
A Sub-Committee was also constituted to initiate work on development of emission
limits for gas based generator sets and also to review the ‘System & Procedure
for Compliance with emission limits for pertrol/kerosene generator sets".
One of the petrol/kerosene gensets
manufacturers was issued Show Cause Notice under Section 5 of Environment (Protection)
Act, 1986 in Januray, 2004, for non-compliance with emission limits. The directions
were confirmed in April, 2004, and the manufacturer was asked to recall the two-stroke
gensets sold (about 4800) to customers and make them complaint with phase –II
emission limits applicable from June 1, 2001, before they are sent back to the
customers. The company was also asked to submit bank guarantee of Rs 0.81 Crore
until the recall process is completed i.e till June, 2006.
Studies
on Water Treatment Plants With
an objective to study the water treatment plants (WTPs) in respect of consumption
of chemicals, handling of sludge and filter back-wash waters, the Central Pollution
Control Board collected information through questionnaire survey (76 cities with
population below one lakh and 126 cities having population more than a lakh) and
conducted field studies in 52 water treatment plants and samples were collected
from 30 treatment plants (including fluoride and arsenic removal plants). Based
on the studies and survey, recommendations for better treatment of water were
distributed to all State Pollution Control Boards and Committees. The recommendations
are as follows: - Wherever,
there is possibility of organic matters in raw waters, BOD may also be analysed
regularly. In such cases, specific treatments are also required to be given other
than pre-chlorination.Pre-chlorination may be avoided as far as possible, because
organic matters present in waters tend to form harmful Trihalomethanes (THMs).
Use of chemicals such as ozone, copper sulphate, potassium permanganate etc.
may be explored. During post-chlorination for disinfection purpose, it may be
ensured to avoid excess dosages.
- It should be
ensured that alum dozing equipment remains functional throughout the year and
only requisite dose of alum is added, which shall be worked out through jar tests
at set frequency.
- Recycling of filter backwash
water may be endorsed for water conservation.
- The
technology developed by CPCB for recovery and reuse of alum used for clarification,
may be explored for cost-optimization and safe disposal of sludge.
- Raw
water quality specific treatment units are to be ensured for removal special toxics
(fluoride, arsenic etc.) wherever required. In case of chemical treatment, it
is essential to ensure safe disposal of chemical sludge as per existing Rules
and guidelines.
- As the wastes from WTPs generally
do not meet the requirement of 30 mg/l BOD and 100 mg/l SS, these should be treated
and properly disposed. WTP authorities are required to take the consent from the
State Pollution Control Boards/Committes and to ensure treatment and safe disposal
of WTP rejects.
- A mechanism, similar to that
of boiler inspectors may be required to ensure proper functioning of chlorinators.
- Adequate
laboratory facilities with qualified analysts are essential to moniter and ensure
desired water quality. There is a need to develop the database on THMs and pesticides
over the time.
- Proper training of operators
is required. Database on operation and maintenance of WTPs should be prepared
and shared with others.
- It may be appropriate
to establish safe drinking water authority to establish enforceable water quality
standards, lay down procedures for operation and maintenance of WTPs and for monitoring
of water quality at different points in WTPs as well as at end points of the distribution
system.
- State Pollution Control Boards/Committees
in accordance with the function laid down under the Section 17 (f) of the Water
(Prevention and Control of Pollution) Act, 1974, may inspect the water treatment
plants/works at regular interval.
National
Emission Standards for Pesticides Manufacturing Industries The
Central Pollution Control Board after conducting extensive studies, developed
draft national emission standards for pesticides manufacturing industry. These
standards were debated and approved by Expert Peer and Core Committee and subsequently
reviewed by the Central Board in 132nd meeting and recommended for
forwarding to MoEF, Government of India for issuance of the Notification under
the Environment (Protection) Act, 1986. Recommended
Emission Standards for Pesticide Industry
| S. No. |
Pollutant |
Standard, mg/m3 |
| 1. |
HCl |
20 | |
2. |
Cl2 |
5 | |
3. |
H2S |
5 | |
4. |
P2O5 (as H3PO4) |
10 | |
5. |
NH3 |
30 | |
6. |
Particulate matter with pesticide compounds |
20 | |
7. |
CH3Cl |
20 | |
8. |
HBr |
5 | Control
of Pollution in Small Scale Industries Bullion
Refining industries Bullion refining
is an important industry from economic point of view. Importance of this industry
is very well illustrated by the fact that India invests huge amounts in purchase
of gold and silver as the demand for these metals is increasing. The current annual
demand for gold is estimated at 800 tons. Typically India accounts for 20% of
total gold consumption in a year. Silver is available only as a co-product in
gold refining and by-product of smelting and refining of lead, zinc and copper
amounting to about total silver production 85 tones/year. The
operation and process involved in bullion refining industry are energy and water
intensive, also generate emissions, effluents and solid waste in the environment.
National standards need to be developed to regulate these discharges. Also to
suggest implant pollution control and resource conservation, measures and other
alternative pollution control, waste handling measures including that of treatment
plants, so as to meet the discharge standards. A Comprehensive Industry Document
(COINDS) for Billion Industry is under preparation. Preparation
of Comprehensive Industry Document (COINDS) for Plaster of Paris Plaster
of Paris (PoP) is a common raw material used for building, industrial and medical
purposes. It is being manufactured in different grades & qualities to meet
its varied use. The information available on current status of PoP industry is
meager. In view of (i) non-existence of emission standards, (ii) non-existence
of the overall view of this particular industry, (iii) supplementing the standards
developed for ceramic industry, and (iv) public complaints, the Central Board
undertook the task of preparing COINDS for Plaster of Paris with the help of the
National Productivity Council, Delhi. The main objective of this document is to
develop the Minimal National Standards (MINAS), which will be evolved on techno-economic
consideration and acceptable to the industry. Proposed
Emission Standards, Siting Criteria and Good Practices for Hot Mix Plants Existing
Hot Mix Plants (HMPs) in the country are either stationary or drum type based
on age old technology. The locations of these plants keep on changing. The process
of preparing hot mix using such plants generates dust and volatile organic compounds
like BTX, PAH, PCBs and VOCs that creates air pollution. The Central Board, with
the help of Central Building Research Institute, Roorkee decided to take up a
study on hot mix plants in an effort to minimize the adverse environmental impacts
by regulating emissions from these plants. The
study has been completed. The Central Board, in the process, interacted with different
leading manufacturers of state-of-art HMPs at international level. There is a
shift in technology for HMPs. Technical Presentations by three leading manufacturers
of HMPs namely, M/s Speedcrafts Ltd., M/s Telco Construction Ltd.& Linhoff
Technological Pte Ltd., offering state-of –art technology with a claim of PM level
as low as 50 mg/m3 in emission, have been organized at
CPCB. Proposed emission standards, siting criteria and good practices have been
discussed with these manufacturers and other stakeholders for their comments and
suggestions. The proposals were drawn and discussed in 18th Peer and
Core Committee in Central Board on 20th April 2004. After deliberations
commitee resolved to constitute a sub-committee comprising representatives from
IIT Kanpur, NPC, Delhi and the Central Board to look into the proposals. The Indian
Oil Corporation Ltd. (IOCL), Faridabad; Sriram Institute of Industrial Research
(SIIR), Delhi; M/s SGS Gurgaon; Ms Nuchem Ltd., Faridabad and IDMA Laboratories,
Chandigarh have been contacted as a part of public-private partnership to built
up hydrocarbon emission data before final recommendations are drawn. Development
of Environmental Standards for Wheat Processing and Flour Mills, Pulse Grinding
and Milling, Dry Rice Grinding and Rice Mills A
large number of units are spread across the country engaged in pulse milling,
dry rice and besan grinding, wheat processing and flour making mills and rice
mills using conventional production technologies which are not oriented towards
minimising pollution by incorporation of implant control measures. These units
give rise to substantial pollution of air, water, noise, etc. The Central Board
carried out a study to evolve environmental standards for these mills with the
assistance of the National Productivity Council, New Delhi. The
objective of the project is to study the problem and identify best available technology
not entailing excessive cost (BATNEEC) to prevent, abate and control water, air
and noise pollution and evolve standards for noise, emission and effluent including
storm water disposal for wheat flour mills, pulses making mills, dry rice, pulses
grinding mills and emission standards for rice mills. Information have been collected
from various State Pollution Control Board and Pollution Control Commitees and
compiled. Study has been completed. Development
of Environmental Standards, Stack Height Regulations and Good Practices for Producer
Gas Plants and Biomass Gasifiers Independent
producer gas plants and bio gasifires are not existing except where so ever these
are used for supply of cooking gas in the city. During gas manufacturing, tar
is generated and let out in the environment. Gaseous emissions containing certain
volatile organic compounds alongwith other gaseous pollutants such as CO, NOx
and SO2 are emitted. Emission and effluent disposal norms are not in
place for PGP and BG. With this background, the Central Board has taken up a project.
The objectives of the project is
to study the emissions & effluents from producer gas plants and biomass gasifiers
and to recommend suitable environmental norms for stack emissions, effluents,
good practices for overall improvement of plant performance and reduction in fugitive
emissions and suitable cost effective modifications for better performance. The
project literature review and monitoring has been completed. A total 8 units were
planned to be monitored (i.e. four coal based and four gasifier based) but, due
to large variation in type of fuel used for gas generation 3 bio-mass based (1
No. rice husk as fuel + 2 No. wood as fuel), 3 charcoal based gasifiers and 5
coal based gasifier have been monitored. Collection of information from SPCBs
and PCCs is under progress. Project is likely to be completed soon and recommendations
will be drawn. Environmental Standards
and Good Practices for Automobile Service Station, Bus Depots & Workshops
(including disposal of waste oil, used batteries etc.) Due
to the urbanization, industrialization, economic developments and population rise
in the country, new models of vehicles , people are getting increasingly mobile
which has a direct bearing on vehicular traffic. It is expected that number of
bus depots, service stations and workshops will increase throughout the country
rapidly. There are 28 States and
6 Union Territories with approx 600 districts in India. All the states and U.T.s
have their own state transport corporations/roadways (STC/R). Many of mega and
metro cities have their own transport corporations like BEST, DTC, etc. There
could be 2-5 bus depots in every district and 10-30 bus depots in metro and mega
cities. It is estimated that at least 2250 bus depots are owned by the STC/R.
Bus depots are required for parking, night shelter, repair and overhauling works,
washing, painting, repainting, servicing, fueling/refueling of buses and other
related purposes. Typically, a bus depot caters to 25-150 buses. Predominantly
diesel is used as fuel. However, city buses are also operated on compressed natural
gas (CNG) in Delhi and Mumbai. Apart from the STC/R, a number of private companies
and individuals also have a fleet of buses, mini buses or maxi cabs. Movement
of goods by road is predominantly done using trucks and tractors. As per rough
estimates, there may be more than 50,000- service stations throughout the country
owned by automobile manufacturers, their agents, individuals or STC/R.
The current practices in service stations and bus depots
are not oriented towards minimizing pollution by incorporation of implant pollution
control measures. Of late, effluent treatment, emission and noise control and
implant pollution control measures are being given importance in this sector.
Considerable changes have been brought in manufacturing processes and repair &
maintenance schedule and practices of vehicles to improve upon the efficiency
and to lower the cost of operation & maintenance in order to minimize the
use of water, electricity, manpower, wastage of fuel reducing frequency of painting,
replacement of battery, tyre and tubes and idling of vehicles. Some of the technological
developments have helped in prevention, abatement and control of pollution apart
from increase in life of vehicle, better comforts to passengers, lesser operation
& maintenance cost and fewer breakdowns. The
effluent standards for service stations, paint shops and workshop do not exist.
To assess the situation and to formulate and evolve storm water, effluent, solid
waste management, noise and emission standards for bus depots, workshops and service
stations a project has been initiated with the objectives of the project were
: (1) to study the environmental problems due to effluent, sewage, emissions,
noise, and hazardous waste generations (including waste/used oil, and used batteries)
from automobile service station, bus depot and workshop ; (2) to collect the information
on the status (i.e. number, size and location) of automobile service station,
workshop, bus depot etc. in the country; (3) to monitor air ,water (domestic and
industrial), noise, solid waste and storm water, pollution due to operations of
the automobile service station ,bus depots and workshops; a minimum of 17 service
stations and 4 bus depots in different parts of the country; (4) to identify appropriate
pollution abatement and control systems based on ‘best available technology not
entailing excessive cost’ (BATNEEC) concept; (5) to evolve suitable environmental
standards, guidelines which could be techno economically feasible for the automobile
service station, workshop and bus depot; and (6) to recommend good practices and
better housekeeping for all operations. The consultant has been identified for
the project and the study is likely to be completed by December 2006. Comprehensive
Industry Document (COINDS) and Evolving Environmental Standards and Good Practices
for Cashew Seed Processing Industry All
the cashew seeds processing units are in small scale sector. There are
two commonly followed methods of Cashew seed processing, viz roasting and cooking
process. The cashew seeds roasting process releases thick smoke by the roasting
drum through the stack. The smoke has irritating odour. The process also
generates wastewater from the quenching operation of the roasted seeds. In cooking
process, steam is generated in baby boiler and steam is supplied in kettle (Cooker)
for cooking of seeds. In cooking process, Cashew nut shell liquid (CNSL) vegetable
oil is extracted from the shells of the seeds which has a market value in paint
and resin industry. However, roasted process is preferred by the manufacturers.
These units generally operates in the morning i.e. from 6.00 to 12.00 O’ Clock.
About 10,000 workers, 90% of them are women, are dying a slow death. Lung problems
breathing disorders , allergies and rashes are common. Nothing has been done to
update the technology.These units are existing in Tamilnadu, Andhra Pradesh, Kerala,
Goa and Karnataka.It was proposed a detailed survey and to prepare COINDS for
Cashew seed processing units. Monitoring of cashew seed processing industries
for air, water and noise has been completed. Material
Safety Data Sheets Material
Safety Data Sheets come in many forms and present the information in different
ways. Regardless of the format, the Occupational Safety Health Administration
(OSHA) requires that all individuals using or otherwise coming into contact with
chemical materials have access to the Material Safety Data Sheet (MSDS) for those
materials. MSDS provides pertinent information as to the chemical identity of
the product, hazardous ingredients present, physical characteristics, fire and
explosion data, reactivity data, handling recommendations & procedures, and
personal protection recommendations. There
is a list of 684 hazardous & toxic chemicals under Schedule 1 ( Part II) and
other lists of 30 and 179 chemicals under Schedule 2 and Schedule 3 (Part –I)
under the Manufacture, Storage and Import of Hazardous Chemicals (MSIHC) Rules,
1989 as amended to date. Another list of 179 chemicals, notified as part of Public
Liability Insurance Rules, 1999 also exists. In total, there are 708+ chemicals
for which MSDS are required as per existing Rules and Notifications. A number
of 22 organization, institutes, national and international publishers were contacted
out of which 12 responded. Technical and financial bids were separately called.
Bids are being evaluated. |